Precision Apparel Production
From tech pack analysis and physical prototype verification to controlled bulk cutting, inline quality checks, and worldwide shipping.
DEVELOP → SAMPLE → PRODUCE → CONTROL → DELIVER
Our 5 core milestones provide transparent oversight across your manufacturing order.
DEVELOP
Tech Pack & Pattern Engineering
Turn CAD sketches, concepts, and reference garments into graded digital patterns and precise fabric specifications.
SAMPLE
Physical Prototype Verification
Assemble physical prototypes, test fabric stretch and tensile resilience, assess fit, and refine trims.
PRODUCE
Precision Cutting & Assembly
Automated fabric cutting, eco-friendly Italian sublimation, high-gauge knitting, and master seam assembly.
CONTROL
Multi-Stage Inline Audits
100% inline stitching inspections, seam tension tests, color fastness checks, and needle detection audits.
DELIVER
Packaging & Global Logistics
Steam pressing, custom barcode hangtagging, protective crating, and worldwide door-to-door freight dispatch.
17-Step Manufacturing Architecture
Explore our complete end-to-end technical apparel engineering pipeline. Hover or tap any card to inspect each precision manufacturing step.
Starting with the client's tech pack or reference sample.
Client intake of physical reference garments, CAD tech packs, measurement charts, and target bill of materials.
Analyzing and defining tech packs or garment specifications.
Complete technical breakdown covering graded pattern geometry, seam engineering, fabric weight target, and trim specifications.
Developing the first prototype and preliminary budgeting.
First physical sample creation in the sample room with preliminary cost analysis and yield optimization models.
Executing and shipping the prototype.
Express global courier dispatch of verified physical prototypes with comprehensive measurement audit logs.
Sourcing bulk fabric and components.
Procurement of yarn, high-gauge greige, specialized zippers, drawcords, and custom silicone or woven brand labels.
Adjusting/altering the sample and obtaining approval.
Client fit session review, ergonomic panel adjustments, revision iterations, and final pre-production sample sign-off.
Confirming final planning, consumption, and price.
Final calculation of exact fabric marker consumption, thread yields, accessory costs, and locked unit price quotations.
Estimating production scheduling and deadlines.
Line capacity booking, production milestone Gantt scheduling, and critical path timeline commitment.
Performing quality control checks (internal and third-party) once components arrive, along with pattern adjustments, client coordination, and pre-production tests.
Rigorous 4-point fabric inspection upon warehouse arrival: GSM verification, color fastness, shrinkage test, and lab certifications.
Cutting bulk production.
Automated computerized multi-ply fabric spreading and precision CAD knife cutting with tight tolerance adherence.
Conducting quality control on cut bulk production.
Post-cut panel audit comparing cut stacks against master paper acrylic templates to eliminate dimensional variations.
Sorting components and preparing for sewing.
Barcode-tagged bundle sorting, thread color matching, fusing interfacing, and line-feed preparation for master seamstresses.
Sewing and assembling with final sewing operations induction and application of QC protocol.
Assembly execution with flatlock 4-needle stitching, overlock reinforcement, inline supervisor audits, and continuous tension monitoring.
Performing special sewing operations, attaching final accessories, ironing, individual packaging, and labeling.
Button attachment, zipper pull install, thread snipping, industrial tunnel steam pressing, barcode hangtagging, and individual poly-bagging.
Final quality control.
AQL 2.5 standard final audit: full garment measurement inspection, needle detection scan, barcode verification, and carton pack validation.
Invoicing and preparing other documents.
Final commercial invoice generation, packing list breakdown, Certificate of Origin issuance, and export compliance processing.
Arranging bulk shipment and packing lists.
Container loading, Master Airway Bill (MAWB) or Ocean Bill of Lading (B/L) issuance, and door-to-door global logistics tracking.
R&D Policy & IP Confidentiality
All R&D work is conducted exclusively based on client specifications. Once developed garments reach production, designs and technical marker files are never shared with other clients. All tech packs, measurement sheets, and proprietary fabrics remain your confidential property.
Transparent B2B Costing
Stratton Sports delivers competitive, factory-direct OEM pricing with transparent breakdowns across fabric weight, trims, stitching, and finishing. Account managers provide itemized quotations within 24 business hours.
About Stratton Sports
Stratton Sports is a specialized sports gear and performance apparel manufacturer based in Sialkot, Pakistan. Founded in 2012 by Mr. Waleed Bajwa, Stratton Sports combines decades of craftsmanship with modern technical manufacturing.